Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of industrial oil filtration methods, has helped to considerably improve the product high quality of chilly rolling sheets for its metal business consumer, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral dual move know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a standard magnetic curler separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the collection efficiency was insufficient and important issues have been occurring with the quality of its completed merchandise.
An ECL is used inside the metal industry to assist clean and strip the floor of the metal sheet of rolling mud by utilizing an alkaline answer. Kickstart passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more effective in cleansing cold rolled steel than typical cleansing processes, the instability of the chemicals can and do trigger problems.
Reduced effectiveness
Whilst a magnetic roll separator can supply a degree of safety inside these circumstances, its effectiveness could be considerably reduced, leading to contamination removing between 30-40%. Despite the magnetic curler being installed, the alkaline answer was nonetheless heavily saturated with dust particles and was suffering from an unstable PH stage that mixed were resulting in vital rusting during the course of leading to scratching of the ultimate product.
Filtramag+ offers fine particle extraction efficiency inside chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline resolution is paramount to make sure optimal efficiency of the ECL and simply having any magnetic filter or separator just isn’t guaranteed to resolve the ferrous contamination downside. The effectivity of the filtration is dependent upon the magnetic material kind, size of the magnet, magnetic energy and likewise the fluid move dynamics. A low strength magnet or minimal exposure to the fluid is not going to carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing via the magnetic curler.
Prolonging pump lifespan
It is important not only to make use of the right product for the method in question, however the larger degree of solution protection offers extra advantages, together with prolonging the lifespan of the pump as well as a reduction in related prices associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, positioned on the return line, reduced contamination on this software throughout the alkaline solution from 400mg/m2 to only 30mg/m2 by removing the nice mud particles that were inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India explained: “The magnetic curler was not providing sufficient safety to the fluid in this utility, and it highlights the importance of selecting the correct method of magnetic protection. Due to the fantastic particles circulating within the alkaline resolution, significant rusting was being created through the ECL process that was causing harm to the steel sheet. We beneficial Filtramag+, a highly effective magnetic filtration system to our client as its ability to take away even the best particles from fluids would considerably improve the problems that the enterprise was facing. By putting in the Filtramag+, our shopper was immediately provided higher levels of safety in opposition to the damage that have been being brought on by the contaminated answer. We work often with Eclipse Magnetics high-performance products and all the time see important, constructive results quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it particularly efficient for use with materials which have decrease magnetic permeability such as cast iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow expertise ensuring that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single pass through the filter.
As a result of the installation, the company is now not suffering from broken finished components, has lowered its scrappage and waste, in addition to prolonging the life of the pump.
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