SEEPEX four.0 will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where will most likely be presenting the next era of pumps. The industry leader from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping on the main trade fair for water, sewage, waste and uncooked supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions as soon as once more demonstrates its market management within the field of clever and innovative options.
The same applies to the other commerce honest presentations that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be participating within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is by means of its technical design the only considered one of its sort on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is constantly creating its digital services and products with ambition and fervour. The pump producer combines its digital options with the normal pump business to offer its clients more time for the essentials, cut back prices and simplify processes.
At the world fair for environmental applied sciences at the end of May, international trade guests will expertise the premiere of a completely automated answer with integrated Industry 4.0 features. The current premium mannequin vary SCT AutoAdjust offers revolutionary innovations in the space of progressive cavity pumps. Wrenches etc. at the second are a thing of the past when it comes to upkeep. One click on from a distant location and the stator is again in high form. The vary, which was developed on the premise of customer necessities, makes maintenance work much simpler and therefore helps to keep away from wasting time and prices. Retensioning ensures fixed pumping capability and excessive productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and best maintenance work ever. Productivity is increased and maintenance times are decreased to a minimum – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle prices are also considerably reduced. SCT AutoAdjust is available in a 1-stage and 2-stage model for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, so that maintenance could be simply performed by one particular person. Suction or strain traces now not have to be eliminated. With an integrated retensioning system, the clamping between the rotor and the stator may be adjusted for optimum conveyance if the move price is reduced as a result of wear and tear. The newest growth, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator at the push of a button, without the necessity for any special instruments. The new SCT AutoAdjust generation allows the stator to be retensioned either conveniently from the management room by way of analogue sign strains or digitally via numerous fieldbus techniques. Quick access on site on the pump can be achieved via a control panel or through Bluetooth using an app for Android and Apple tablets which might be already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between sensible pumps, services and processes. It bundles the info from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. เกจวัดความดันน้ำ allows focused evaluations and analyses that can be used for course of optimization. All collected knowledge is stored reliably and securely in the cloud. The real-time knowledge from the monitoring service present suggestions on put on and tear or indicate that spare parts are due for reordering quickly. Shutdowns are averted and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined within the operating and maintenance directions based mostly on the operating hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also uses historic information to allow predictive upkeep forecasting and identification of abnormal situations. By combining different sensor knowledge, guidelines could be created to set off alarms. For example, a reduced flow rate at elevated pump speed compared to the pump’s particular person calibration curve would indicate pump wear. This signifies that if unintentional process changes are displayed, measures could be taken at an early stage. The deeper evaluation of all collected pump information additionally permits SEEPEX to make more accurate life cycle predictions for every pump kind based mostly on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX presents its custom-made system answer that mixes the benefits of two pump technologies to move extremely dewatered sludge over long distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs can be conveyed as much as one thousand meters to its destination using pulses of compressed air within the pipes. For disposal corporations, this alternative to standard processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The revolutionary mixture of progressive cavity pump, extra polymer injection and pulsating compressed air utility allows compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system answer comes in the type of a package unit, which accommodates the pump, the devoted management logic, as properly as the polymer and, if desired, the compressed air components. This pump may additionally be linked to the Connected Services of SEEPEX as an enlargement.
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